NCSLA Battery Updates 

 

Product Name : Nano Capsular Sealed Lead Acid Batteries
Model No : NCSLA
Brand Name :  EneBox, Megacell
Colour : Black, Transparent, Blue
Size : Standards
   

Introduction

EneBox / i-Megacell nano capsular maintenance free sealed lead acid battery (NCSLA) has been developed through over ten years of research and pilot production. The development process is strictly controlled and improved by national grade scientists and research team. Nowadays the technology is mature and applied in mass production.

Market study shown NCSLA is considered as the replacement version of Germany Gel battery and become the replacement and upgrading product for current standard lead-acid batteries. NCSLA is widely used in all kinds of UPS, vehicles, electric cars, emergency system, solar power system, wind power system. NCSLA provides strongest and lowest cost support for premium precision equipments, energy storage and communication systems. It is widely distributed over the world, received recommendation and good commends by users.

 

 

 

Comparisons

 

Standard Maintenance Free SLA Standard Characteristics

 

A.              In room temperature 25,standard deep cycle life 150-180 times.

B.               In room temperature 25, deep discharge recovery ability is poor. Deep discharge voltage cannot set below 10.5V / 12V battery, over discharge will not able to recover to standard capacity.

C.               In high temperature, standard SLA is not stable. At 55, will cause thermal run-away.

D.              In low temperature, -18-22, it cannot be functioned, and no electric power can be generated.

E.               Shock-resistance is not sufficient. High current discharging in vibration will cause whole structure to breakdown, and battery will fail.

 

 

NCSLA characteristics

A.              In room temperature25, standard deep cycle life 600-800cycles, recent test shown should over 1000 cycles.

B.               In room temperature25, it is not absolutely required to set lowest limit. And it is capable to recover from over-discharge to 0 Volt.

C.               In over65, no thermal run-away, use as normal.

D.              In extreme low temperature -40, it is well-functioned and able to retain about 22% capacity.

E.               Shock resistance is excellent due to nano capsular structure. The enhanced mechanical strength allows NCSLA to work at shock environment, and provide high power as normal condition.

 

 

First Chart: Standard SLA Cycles, only last 129 times. 

Second to forth Charts: NCSLA cycles, last 473 times.

 

 

 

 

 

 

 NCSLA Standard Characteristics

1. Maintenance Free, electrolyte refilling is not necessary

2. Long life

3. Superior performance under both high and low temperatures.

4. Balance charging is not required.

5. Strong capability of recovery after deep discharge

6. Unique NC formula, environment friendly due to long life and battery recycle, no leakage in transportation

 

  

Applications

1. Emergency Lighting System

2. Big Scale UPS power system, Computer back up power system

3. Solar Power System, Wind Power System

4. Fire Fighting

5. Railway

6. Vessel

7. Electronic products

8. Mail system

9. Communication system

 

 

 

Models : Standard Types

STD Model

Voltage (V)

20 Hrs Rated Capacity (AH)

Size (mm)

Weight (kg)

Length

Width

Height

Total Height

GH150-2

2

150.0

172

102

206

231

9.20

GH200-2

2

200.0

172

110

330

365

16.00

GH300-2

2

300.0

172

150

330

365

22.60

GH400-2

2

400.0

211

175

330

365

32.50

GH500-2

2

500.0

241

172

330

365

37.20

GH600-2

2

600.0

301

175

330

365

45.00

GH800-2

2

800.0

411

175

330

365

61.50

GH1000-2

2

1000.0

474

175

328

366

73.50

GH1600-2

2

1600.0

401

347

342

378

110.00

GH2000-2

2

2000.0

490

349

342

382

146.00

GH3000-2

2

3000.0

711

353

342

382

220.00

GH3.2-6

6

3.2

134

34

61

67

0.71

GH180-6

6

180.0

260

180

245

251

32.10

GH200-6

6

200.0

322

177

226

230

36.00

GH24-12

12

24.0

166

126

174

174

6.10

GH26-12

12

26.0

166

126

174

174

10.20

GH30-12

12

30.0

195

131

155

180

11.00

GH33-12

12

33.0

196

131

155

180

11.50

GH39-12

12

38.0

198

166

174

174

16.20

GH46-12

12

46.0

178

106

223

223

17.50

GH50-12

12

50.0

229

138

208

208

18.00

GH60-12

12

60.0

260

169

211

211

24.00

GH65-12

12

65.0

350

166

175

175

21.00

GH70-12

12

70.0

260

169

211

211

28.20

GH80-12

12

80.0

307

170

221

221

30.60

GH90-12

12

90.0

328

169

211

211

34.20

GH100-12

12

100.0

407

174

210

233

34.00

GH120-12

12

120.0

550

174

287

287

36.00

GH150-12

12

150.0

522

484

172.5

242

46.50

GH200-12

12

200.0

522

240

216

242

65.00

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model : High Power

Rated Capacity (at 25℃   77℉)

Length

Width

Height

Total Height Including Terminal

Approx Weight       (kg)

Unit           per Box

to Final Voltage 1.75volt/cell

20HR

10HR

5HR

1HR

5A

9.0

8.2

7.6

7.0

7.6

151±1

65±1

95±2

101±2

2.90

3

14.0

14.0

12.0

10.0

12.0

151±1

99±1

96±2

101±2

4.40

3 or 4

23.0

21.0

19.0

17.0

19.0

181±1

77±1

167±2

167±2

6.60

3 or 4

42.0

42.0

35.0

33.0

38.0

195±1

133±1

170±2

170±2

12.50

1

50.0

45.0

42.0

38.0

45.0

195±1

167±1

167±2

167±2

15.50

1

160.0

150.0

135.0

120.0

160.0

258±3

180±3

247±3

286±3

30.50

1

200.0

190.0

180.0

150.0

200.0

258±3

180±3

247±3

286±3

31.50

1

 

Standard Characteristics

 

 

 

Terminal Configurations :

Type : 01                                       Type : 02                        Type : 03

Screw, Copper                              Screw, Copper                Extend, Copper

  

Type : 04                                       Type : RP-02

 Extend, Lead                                  Extend, Copper

 

 

 

                       Government Lab. and In-house Test Reports

 

1) Government Lab Test Report: Passed with excellent

           

 

 

2) Second Life Test: High Rate Cycle reach 600 cycles. Pass with excellent

 

3) First Life Test: High Rate Cycle reach 500 cycles. Pass with excellent

 

4) Extreme High Rate test, 21C, 150A discharge, last for 21 second. Cut off at 7.2V. Passed requirements.

 

 

 

         

 

 

 

 

 

 

 

 

5) Over Dischaging Test: Over discharge to below 5V, recharge back to 14V and over discharge again. Tested over 28Cycles, capacity still maintained. Pass with excellent.

Remark: Standard SLA will loss capacity in first few cycles.

 

 

Certificate : CE certificate

 

 

Brief Theory:

1.    Reduced acidic gradient: Since the floating molecules are nano scale particles, which has excellent penetration ability. It can evenly adhesive to electrode surface, and significantly reduced acidic gradient in operation.

2.    Excellent deep discharge recovery: The nano particles have 2-3 times of coefficient of expansion between absorption and release, the lead electrode have coefficient of expansion 1.4. Therefore, the compensation relationship effectively enhanced the adhesive ability of active particles.

3.    Increased Cycle Life: Due to the physical characteristics of compensation relationship, the peal off of the lead particles reduced and therefore, significantly increased the life cycles of the battery. Also, less peal off of active particle will cause less “Electric Bridge” at the bottom which is another reason of short life.

4.    Reduced Sulphation: Nano capsular molecules adhesive to active materials effectively reduced the rate of sulphation. This is the main characteristic which elongate the life and stand against over discharging.

5.    Efficiency of Charge/Discharge: The even distribution of nano particles provided even ability of acceptance of charge, and also, formed ion exchange channels. The ion exchange channels improved ability of oxygen / hydrogen ion exchanges, which in return reduced the internal resistance of battery. The efficiency of charge/discharge is therefore enhanced.

6.    Shock resistance: In case of battery working in vibration environment, especially simultaneous working at high power charge or discharge, is the main cause of the electrode plate breakdown. The nano particles are distributed amount the electrodes. Its excellent physical flexibility and mechanical strength compensated and absorbed the impact forces and reinforced the active particles.

7.    High temperature endurance: Standard lead acid battery will have thermal run-away at around 55 high temperature. NCSLA can stand upto 65 high temperature and will not have thermal run-away.

8.        Low temperature ability: Standard lead acid battery will not working at -18~-22. But nano particles will not frozen at low temperature, the conduction channels still maintained in the particles. NCSLA can therefore provide 22% capacity at -40 environment.

 

 

Conclusion:

Nano Capsular Sealed Lead Acid Battery is the second generation of SLA Battery, the replacement of traditional Lead Acid Battery. NCSLA is recognized by it long cycle life, environmental adaptation ability, and supreme characteristics. Its’ electric/acidic media is excellent. All users have confirmed and appreciated its superior performance.